CNC Parts Manufacturing, Processing, and Prototyping
The world of modern manufacturing is largely shaped by CNC part production, a comprehensive approach that encompasses everything from initial CNC prototyping to high-volume CNC machining. This integrated approach has revolutionized product design, development, and production across virtually every industry.
| Service |
CNC Turning, CNC Milling, Precision CNC Machining, Laser Cutting, EDM, etc. |
| Material |
- Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
- Stainless Steel: SS201, SS301, SS303, SS304, SS316, SS416 etc.
- Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
- Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
- Copper: C11000, C12000, C12000 C36000 etc.
- Iron: A36, 45#, 1213, 12L14, 1215 etc.
- Plastic: ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.
|
| Capacity |
- CNC Turning: φ0.5 - φ300 * 750 mm | Tolerance: +/-0.005 mm
- CNC Milling: 510 * 1020 * 500 mm(max) | Tolerance: +/-0.01 mm
|
| Main Equipment |
CNC Lathe, Machining Center, Milling Machine, CNC Laser Cutting Machine, Cylindrical Grinder Machine, Drilling Machine, etc. |
| Testing Equipment |
Measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. |
| Inspection |
100% QC, can provide inspection every batch |
| Drawing |
3D Drawing: .step / .stp, 2D Drawing: .dxf/ .dwg / .pdf |
Understanding Mechanical Anodizing in CNC Milling
Mechanical anodizing is an electrochemical treatment method that enhances the natural properties of aluminum by forming a protective oxide layer on the surface of aluminum parts. This process makes the aluminum surface more durable, corrosion-resistant, and allows for various aesthetic finishes.
The application of anodizing in CNC milled parts offers the following advantages:
- Enhanced Durability: The protective oxide layer makes aluminum parts more resistant to wear and impact during daily use, extending their service life.
- Corrosion Resistance: Anodizing significantly improves the resistance of aluminum parts to environmental factors, especially in humid or chemically corrosive environments.
- Aesthetic Improvement: In addition to functionality, anodizing allows for a variety of colors and surface treatments, making parts more visually appealing and meeting the aesthetic needs of different industries.
- High Adaptability: Anodizing is suitable for multiple industries, including aerospace, automotive, and electronics, where both performance and appearance requirements are stringent.
Benefits of Anodizing CNC Milled Parts
Enhanced Durability and Wear Resistance
Anodizing significantly increases the surface hardness of aluminum, providing superior wear resistance. This enhancement extends the service life of CNC milled parts, especially suitable for applications subjected to continuous friction or mechanical stress.
Excellent Corrosion Resistance
The anodized layer forms a strong barrier against environmental factors such as moisture, chemicals, and salt, preventing corrosion and maintaining the structural integrity of the part.
Aesthetic Versatility
Anodized surfaces can be dyed in a variety of colors, providing designers and engineers with the flexibility to achieve specific visual effects without compromising the material's durability. This characteristic is particularly useful in consumer electronics, automotive parts, and decorative applications.
Improved Thermal and Electrical Conductivity
Unlike other coatings, anodizing does not affect the natural properties of aluminum. Anodized aluminum retains its excellent thermal and electrical conductivity, making it suitable for applications requiring efficient heat dissipation and electrical performance.
Environmental and Cost-Effectiveness
The anodizing process is environmentally friendly, generating minimal hazardous waste and using fewer harmful chemicals. Furthermore, the durability of anodized parts reduces the need for frequent replacements, thus lowering the overall cost over the long term.
Applications of Anodized CNC Milling Parts
The unique properties of anodized CNC milling parts make them suitable for a wide range of applications across multiple industries, including:
- Automotive Industry: Components such as engine parts, trim pieces, and accessories benefit from the wear and corrosion resistance of anodizing, ensuring their service life and reliability.
- Aerospace Industry: Structural components and fasteners treated with anodizing can withstand harsh environmental conditions while maintaining structural integrity, ensuring safety and performance.
- Consumer Electronics: Housings and enclosures made of anodized aluminum offer a smooth appearance and scratch-resistant properties, enhancing product durability and aesthetic appeal.
- Architectural Applications: Anodized components used in building facades and structural elements not only provide visual appeal but also resist environmental abrasion, improving the overall durability of buildings.
Frequently Asked Questions
Q: Are you a trading company or manufacturer?
A: We are a factory.
Q: How can I obtain a quotation?
A: Please send drawings (IGS, DWG, STEP, etc.) with detailed PDF specifications. Include any special requirements for professional advice.
Q: What if I don't have a drawing?
A: You may provide samples or sketches. We guarantee the safety and confidentiality of all provided materials.
Q: What is your delivery time?
A: Standard lead time is 7-14 days. We have systems to ensure timely delivery.
Q: How do you ship products?
A: Small orders ship via courier (TNT, FEDEX, UPS). Large quantities via air/sea. Custom packaging available.
Q: Do you provide samples?
A: Yes, samples are available with possible additional charges.
Q: What are your payment terms?
A: 50% T/T in advance, balance before shipment. Contact us for alternatives.